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Materials: Services: Welding Engineering
_ Services: Welding Engineering

The services INTEC can offer regarding welding engineering are highlighted below:

  • Input to the design and construction of offshore structures, pipelines and chemical plants from preliminary design through to support of the construction team.
  • Advice during design on the weldability of materials, welding design, fracture toughness design criteria and the extent of pre and post-weld heat treatment.
  • Development of material and fabrication specifications.
  • Conducting technical bid assessments of manufacturers and fabricators.
  • Allowable defect acceptance criteria API 1104 Section 9 or Appendix A or ECA in accordance with BS 7910, FLAWPRO or DNV/SINTEF guidelines.
  • Specialized testing including, API RP 2Z and single edge notch tension (SENT).
  • Pre and post weld measurement including use of TOFD for go/no go check on completed welds.
  • Weld alignment including machining, measuring and sorting of line pipe.
  • Technical audits of vendors or fabricators.
  • Review of vendors or contractors welding, fabrication and non-destructive testing documents.
  • Assignment to fabrication, construction and installation sites to co-ordinate fabrication activities.
  • Evaluation of weld and heat affected zone microstructures.
  • Assessment of failures and rectification and prevention strategies.
  • Ensure the quality of all welding operations used in onshore and offshore fabrication, through identifying appropriate welding procedures, welder qualifications and inspection and test methods.
  • Ensuring compatibility between weld metal and base material for piping systems for corrosive hydrocarbons.
  • Weld overlay requirements for crevice corrosion prevention taking into account, maximum iron content permitted, corrosion resistant alloys and minimum thickness requirements.
  • validate fabrication and construction by NDE methodologies including automatic ultrasonic testing.
  • Serve as a technical expert in contractual matters between purchaser and contractor.
  • Specify the minimum requirements for welding operations which will be subject to third party verification / certification.
  • Resolving internal line-up clamp issues.

 

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