Winter 1996
Featuring:
BPX Alaska Northstar New Joint Venture New Dutch Office Note from the President Subsea News
IN-SIDE-TEC News From INTEC (SEA) In-House Lectures Awards Past Quarter INTEC Anniversaries
BPX (Alaska) North Star Development
Since the early 1970’s, hydrocarbon exploration in the Arctic has demonstrated that the industry is capable of responsible development in this environmentally sensitive area. There are numerous offshore exploration wells in the Alaskan (as well as in the Canadian) Beaufort showing commercial reserves; however, because of various economic factors, none of these offshore properties has been selected for development.

This situation is changing with BPX’s development focus on the North Star unit, which lies in 40 ft of water northwest of Prudhoe Bay. The area was originally explored by Shell and Amerada Hess who built two drilling islands (Seal and North Star) in the 1980’s. The proposed development scheme includes restoration and expansion of Seal Island and a marine pipeline approximately 7 miles to shore. For this development, INTEC is the pipeline engineering member of an Alliance team which consists of engineers, fabricators and seasoned Alaskan installation contractors. The project has been completed through conceptual engineering and is now in the preliminary engineering phase which includes on-ice field work during February-March.

INTEC’s concept development team, consisting of Craig Fitzgerald and José Gonzalez, relocated to Anchorage for the initial 6 month effort. During this period, various strategies and their associated costs were evaluated by BPX and members of the Alliance group.

Because the field development strategy involves the world’s first subsea Arctic pipeline, several technical issues are being resolved in detail during preliminary design. These include route selection, landfall site, ice gouge protection, permafrost and construction.

An important objective during the conceptual engineering phase was to minimize cost and schedule. This resulted in consideration of innovative construction methods such as through-ice excavation and installation. On-ice construction has been used successfully in artificial island construction and, coupled with spray ice thickening, offer an attractive alternate to conventional marine methods in this area.

In support of preliminary design, a winter borehole and soils testing program has been completed and analysis is underway to determine the characteristics of the soils to be excavated and identify the presence of ice-bonded permafrost, if any. This work is being followed by a winter program to demonstrate the feasibility of excavating the required trench depth of about 10 ft through a slot in the sheet ice. This test will be conducted on the floating landfast section in about 10 ft of water during March using the same techniques planned for the actual construction next year. Two test trenches will be prepared to gather information concerning ice behavior, in order to verify excavation rates and streamline procedures.

For the preliminary engineering phase, Craig and family have moved back to Houston with José remaining in Anchorage to continue coordinating the local Alliance partners, BPX and permitting agencies. The team remains small and focused with Sam Foster managing the effort supported by Glenn Lanan, Gilles Perry and newcomer Brian McShane. INTEC’s Vice President of Engineering, Dave McKeehan, continues to be actively involved with this exciting frontier project.

Aside from the obvious need for careful planning to achieve the technical and financial goals set for the North Star development, this project reflects the progressive trends in alliancing which have permitted dramatic cost reductions in field development. We are also keenly aware of the confidence that BPX (Alaska) has placed in us and look forward to exceeding their expectations.

This New Joint Venture Is Tops!

The following is a précis of the joint Reading & Bates and INTEC press release February 22, 1996, Houston, Texas......Reading & Bates Development Co., a wholly owned subsidiary of Reading & Bates Corporation (RB-NYSE), and INTEC Engineering, Inc., announce the formation of a joint venture company, Total Offshore Production Systems (TOPS). The new company will focus on providing complete field developments and services to operators desiring to contract field developments through a single entity.

Paul B. Loyd, Jr., Reading & Bates Corporation Chairman, President and CEO stated: “We are pleased to have finalized this joint venture company with INTEC, as we believe the combination of our companies’ resources and talents will be attractive to operators seeking developments in deepwater."

Willem J. Timmermans, President of INTEC Engineering, stated: “INTEC, in its role as a leader in deepwater oil and gas subsea production and transportation, has recognized the need for a full service entity with total field development capability. While having the flexibility afforded by complete field development capability, the objective is to augment the client company’s resources, not replace them; the combined result being a shorter and more cost effective road to producing deepwater reserves. INTEC is very pleased to join with Reading & Bates in this exciting venture, particularly as R&B’s goals and objectives closely parallel those of INTEC."

New Dutch Office

For those of us who have been in the offshore oil and gas industry for a “few” years, it is an odds-on certainty that we have spent some time in The Netherlands. Some of us have lived there; many of us have visited the hallowed headquarters of Royal Dutch Shell and can tell stories of meetings with legendary Shell engineers; a few of us have been fortunate enough to spend some time with the offshore industry giant, the late Pieter Heerema, whose charming manner belied his extraordinary foresight and business acumen; and others may have only managed a night out on-the-town (Amsterdam) en route to or from the Middle East. One thing we all have in common, happy memories, and perhaps that is the best reason for selecting Holland as our new regional headquarters; another is that this little country is at the “epicenter” of the EEC with outstanding communications to all major cities and very accessible to the Middle East and Western part of the former Soviet Union and, of course, it is purely coincidental that it also happens to be the birthplace of one of INTEC’s principals!

George Lagers has been appointed as Managing Director of our new office , which opens for business on April 1, and he can be reached at:

INTEC Engineering BV
Poortweg 14
2612 PA Delft, The Netherlands
Tel: 31-10-411-7947 (Temp)
Fax: 31-10-213-1208 (Temp)

We will keep you updated on progress in the lowlands!

A Note from the President
At a recent offshore pipeline conference in Amsterdam, a fellow engineer implored a gathering of oil industry representatives to resist the habit of over-emphasizing price when selecting engineering services, and relieve the downward pressure on rates. A Note from the President While I share his concern, I also believe that we as engineers can do more to help those who use our service to judge its value. Development of an engineering solution should be valued based on the contribution it makes to the return on our Client’s investments. When we are asked to bid on a defined engineering task, someone has already decided what the solution is to their problem, and wants an engineer to work out the details. To the buyer of the services, the greatest benefit to his bottom line, at this point, is getting the service at the lowest price. This is the unfortunate situation about which my industry friend was commiserating.

We often find, however, that the problem we are asked to solve is only a symptom, and not the real issue, and that we can achieve a greater return on a Client’s investment if we are given an opportunity to address the broader question. To do this, the engineer must have a good understanding of economic issues,

and must be aware of the importance of good interaction with the manufacturing, construction, and financing elements of a project. Traditionally, the oil companies took care of this integration, but the downsizing in the industry has limited its ability to do this, and increased the reliance on the engineers, suppliers and contractors to produce their own integrated solutions.

As engineers, we have to meet this challenge and make the necessary arrangements and associations to be able to understand and solve the broad issues, namely how to meet or exceed the return on investment criteria posed by our Clients. The oil companies, on the other hand, must be willing to define the real questions and the technical and economic acceptance criteria, without pre-conceiving the solution, determining the allowable pricing of parts of this solution, and practicing a detached project management style. This way all parties benefit, and smart ideas can be rewarded for what they are worth in the context of the whole investment.

In this issue we are proud to announce two initiatives that are in line with this thinking. One is the TOPS joint venture, the other is INTEC’s new office in The Netherlands. We will keep you posted on how these ventures fare and whether we are successful in demonstrating (and be rewarded for) our initiatives.

W. J. Timmermans
President

Subsea News
Shell Offshore, GOM
Since early 1995, INTEC has been supporting Shell’s efforts from system evaluation to field development and installation of their deep subsea fields. Shell’s move to produce oil and gas in Gulf of Mexico deepwater has driven a fast-paced need for new technology developments and state-of-the-art feasibility studies including diverless/guidelineless tree and workover systems and long distance flowline systems designed to mitigate hydrate, paraffin and high pressure well containment problems. System designs were generated to also minimize or schedule CAPEX and OPEX costs for maximum return on investment. New developments include deepwater reeled pipe-in-pipe insulated flowlines, continuous high pressure subsea choking, daisy chain linking of satellite wells and implementation of protected derated flowlines. Standard analytical building blocks have evolved between INTEC and Shell to streamline the system design process and maintain focus on emerging technology challenges.

The latest ventures into deepwater have taken subsea technology to a higher level of development and reduced the associated risks of deepwater production of oil and gas fields.

Deepstar IIA Report Completed - Gulf of Mexico Deepwater
DeepStar is a joint industry effort sponsored by Texaco “to advance deepwater technology and enhance the ability to economically recover reserves from the deepwaters in the Gulf of Mexico.” The program was initiated in 1991 and has provided an excellent forum for operators to bring technical issues to the table. DeepStar IIA was divided into ten committees:

        100 Regulatory
        200 Multiphase Flow
        300 Control Systems
        400 Production Risers
        500 MODU and Mooring
        600 Pipelines, Flowlines and Umbilicals
        700 Reservoir Performance
        800 Manifolds, Trees and Connections
        900 Produced Fluids
        1000 Drilling and Completion Risers

Due to the effort of senior staff such as Kerry Kirkland and Bill Beran, INTEC has served as the Project Coordinator/Technical Advisor and performed a number of the funded technical projects in Phase IIA. For example, Pete Lang produced a study on Subsea Chemical Distribution Systems (CTR A301), Ron Tucker completed a report on insulated flowlines (CTR A601), and a Subsea Production Systems Report (CTR A802-2) was compiled by Kerry, Bill Clark and Eric Gerberding. The overall Executive Summary and Committee Overview Report to preface Phase III (CTR A1102) was created by Doug Hendricks. This report incorporates 22 final and 40 draft reports from 68 studies executed during the Phase IIA program.

Phase III commenced in February, 1996. Kerry will continue his efforts to advance the DeepStar program. Phase III is a $4.5 Million project scheduled for a two year term. At present, there are 17 oil companies and 15 service companies involved in DeepStar III.

Presentation Capabilities
INTEC places a very high priority on its ability to communicate technical concepts and details and nowhere is this more important than in the area of subsea technology. Visual communication at INTEC has made considerable progress recently through the efforts of Dee Stewart, Kim Dyson and Jeff King.

Dee is our authority on “Photo Shop”. With this program, Dee can take CD copied photos, enhance them by PC and import into Power Point to create excellent presentation material.

Kim and Jeff have created 3-D models and animation to beautifully communicate complex concepts such as subsea production equipment, field development layouts, installation procedures and operation/maintenance procedures. The work capitalizes on the power of visual communication and the resources we have in house. What next? Maybe virtual reality in a subsea domain.

IN-SIDE-TEC

March, 1996

With St. Patrick’s day (our favorite holiday), we are reminded that INTEC is another year older; we’re twelve years now. During the twelve years, INTEC has grown so much and we have had the pleasure of having an exceptional group of employees who made it all happen. In this article, we try to keep up-to-date with what is going on in some of the lives of our colleagues. In this last quarter, we saw Charles Beck pass his CPA exam after a year of grueling preparation....we are very grateful that Barbara Castellese’s dad had successful bypass surgery and is now fully recovered.... Bill and Mieke Timmermans’ daughter, Maryn, graduated from TCU (and landed a job)....Peter P. Lang became engaged and plans a wedding in September....Congratulations to all.

Kennie Box made her first trip to Mexico, as a guest of Oaks Travel and Aero Mexico; she had a “royal class” introduction to beautiful Ixtapa and enjoyed every minute of it.....recently the Doubletree treated our staff to a “happy hour” and included a drawing for a dinner for two and a weekend night for two....Steve Triggs won the dinner and Katrina Albert won the weekend night for which she has very big plans!!!..our thanks to the Doubletree for a fun evening...Gilles Perry has just returned home (Paris) to attend a family wedding....Diego and Marcy Lamacchia had a nice long vacation and visit with family and friends in Argentina....Bill Timmermans made his annual ski trip and returned, with the odd tender spot, just in time for a trip to The Netherlands where the Dutch office plans were finalized....Jim Gillespie limits his trips home (Bangor, Northern Ireland) to the weekends, but come this summer, he’s sure to stay a little longer and may even visit George Lagers in Delft....Dave McKeehan is always looking for places to go; just a few more hours and he will have completed his 75 hour twin engine (airplane) training....we all enjoyed Bert and Karen Schultz’ visit during the holidays and now we anxiously await their permanent return to Houston on May 1st.

Lynn Cook and Uri Nooteboom are planning to travel to Equatorial Guinea this May; they are really looking forward to the trip; its all those shots that make it such a drag!...Lynn has been the “Guinea” pig for the shots and now that he has survived, Uri will get an opportunity to show that such minor irritations don’t bother him!

News From INTEC (SEA)

INTEC Engineering (SEA) is performing detailed engineering design services for the Pertamina Balongan IV Offshore SPM Terminal Project. The project consists of a single point mooring (SPM) system, high pour point crude oil offloading pipeline, crude oil flushing pipeline, onshore pipeline and tie-ins to existing facilities for offloading 150,000 DWT tankers. The Pertamina Balongan Refinery is located near Cirebon, Indonesian on the north coast of Java. The project is scheduled for installation in 1997.

INTEC (SEA) is pleased to welcome the following personnel: Ariffin Salim, Project Manager, has over 13 years of offshore project engineering and management experience; Tengku Salehudin Bakar, Senior Pipeline Engineer, has more than 7 years of detailed engineering design experience; Ms. Norhayati Asmawi and Steve Lee, both of whom have pipeline design engineering experience; and Mohamed Noor, Senior Designer, and Ms. Siti Fatimah.

David Gorry, Senior Marine Systems Engineer, and Brian Casey, Senior Naval Architect, have been transferred to the INTEC (SEA) office in Kuala Lumpur to expand the INTEC (SEA) floating production system project engineering capabilities. Dave and Brian have over 50 years of combined marine system project experience, and recently completed assignments on the THAIPO Tantawan FPSO Field Development Project.

In-House Lectures

INTEC has implemented an in-house training program starting with a lecture by Bill Louis, “Subsea Production System Overview”. Kim Clarke helped prepare the lecture Vu-Graphs. The audience consisted of junior engineers, non-subsea discipline engineers, managers and technicians. Later, secretarial and support staff will have the opportunity to attend special “light” presentations that will enable them to better understand INTEC’s areas of business. The upcoming lectures will be presented by INTEC specialists on various topics such as “Reservoir Engineering”, “FPSO Design”, and “Survey of Ultra-Deepwater Pipelines”. In addition to training the junior staff, the program objectives are to cross-train engineers of diverse disciplines for better execution of complex projects requiring a comprehensive understanding of offshore hydrocarbon production and transportation alternatives and solutions.
New Awards This Past Quarter
  • For Elgard Corp., Retrofit Cathodic Protection System for Congo Platform
  • For Elgard Corp., Design Review of Clump Weight System
  • For Total Austral, Subsea Tree and Offshore Mudline Suspension System, Tierra Del Fuego
  • For Conoco, Chittim Gas Plant Process Hazards Analysis
  • For Malacca Refinery Company, Malacca PSR-2 SPM Terminal Engineering
  • For Shell Offshore, Inc., Wasatch Support Engineering
  • For INTEC, A.G., Pertamina UP VI Balongan Offshore SPM Terminal Detailed Engineering
INTEC Anniversaries

Two employees reach tenure milestones with INTEC:

Gene Mullee celebrated ten years on February 10, 1996
David Myers reached his fifth year on March 7, 1996

INTEC just wouldn’t be the same without either of you, congratulations and thanks for the many contributions you have made to INTEC’s success.

INTEC Engineering, Inc.
Intercontinental Building
15600 JFK Boulevard, 9th Floor
Houston, TX 77032, USA
tel: (281) 987-0800
Primary Fax: (281) 987-3838
Admin Fax: (281) 987-2002
e-mail: info@intec-hou.com
INTEC Engineering (SEA) SDN. BHD.
Suite 12.2, 12th Floor
Menara Aik Hua
Changkat Raja Chulan
50200 Kuala Lumpur, Malaysia
Tel: +60 (3) 202-2488
Fax: +60 (3) 202-3488
e-mail: info@intec-mal.com.my
INTEC Engineering B.V.
Poortweg 14
2612 PA Delft, The Netherlands
P.O. Box 3178
2601 DD Delft, The Netherlands
tel: +31 (15) 256-5675
FAX: +31 (015) 256-0194
email: info@intec-delft.com
INTEC Engineering S.R.L.
Lavalle #465
Planta Baja
1047, Buenos Aires
Argentina
tel: +54 (1) 14 327-4120
FAX: +54 (1) 14 327-4121
email: info@intec-hou.com
INTEC-egis
Adelaide House
200, Adelaide Terrace
Perth, Western Australia 6000
tel: + 61 (8) 9220 9374
FAX: + 61 (8) 9325 9897
email: info@intec-hou.com