
Floating Production Activities
INTEC continues to have involvement in a significant number of projects that involve conventional FPSOs and FSOs, as well as focusing on the challenges associated with the development of ultra deepwater projects. The following is an update on current INTEC projects involving Floating Production Systems:
MARATHON SAKHALIN; FSO
PREMIER PETROLEUM MYANMAR LIMITED; YETAGUN FIELD FSO
PETROBRAS; UPGRADE OF BGL-1 PIPELAYING VESSEL |
ENRON INTERNATIONAL; FPSO FOR PETROBRAS
DEEPSTAR PROJECT; FPSO OIL SPILL DATA
PERSONNEL ADDITIONS
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In recent times, INTEC has had a number of requests from clients requiring solutions for transporting large quantities of gas and oil from a source far away from the destination. The distances involved range from typically 50 to 150 km in the Gulf of Mexico and 300 to 1000 km in other regions of the world. To address the issues of long-distance pipelines, let us briefly re-visit the work carried out on the 1100 km long Oman to India Pipeline.
In 1993, INTEC was contracted by the Oman Oil Company (OOC) to carry out a feasibility study to investigate installing a pipeline to transport 10 BCM/yr of gas from Oman to India. The major concern of OOC was the
A long-distance pipeline requires a disciplined approach to manage the various discrete engineering tasks and interfaces. Selection of route (surveys), design of the pipe for flow assurance and operability (hydraulics), wall thickness (limit state design), corrosion protection (coatings, anodes), material (mill availability and capability), installation (laybarge availability and capability) and operation (piggability, repairs and maintenance). The Blue Stream project, a 24-inch pipeline of length 390 km across the Black Sea (in 2,100 m water depth) is an example of a project where INTEC provided a system solution, from surveys to sizing, design, tendering for materials and installation, and preparing documentation for permit applications and pipeline operation. On the Malampaya Project, a 24-inch pipeline of 490 km in the Philippines, INTEC provided a complete route selection service, including field supervision with pipeline engineers on board the survey vessels.
The main route selection concerns on the Oman to India pipeline were crossing deep sea mountain ranges (Murray Ridge), areas susceptible to gravity flows (Indus Fan), areas susceptible to seismic activity (Makran Deformation Zone) and areas prone to unacceptably long spans, all of which were features also encountered on the Malampaya pipeline and Black Sea crossing surveys.
Flow assurance and operability of long-distance pipelines is an area where INTEC has also developed a considerable amount of expertise and experience. The ESSO Natuna project, at 860 km from Natuna 'A' to the Malaysia-Thailand Joint Development Area (JDA), was an opportunity to demonstrate a balanced solution between internal design pressure, external hydrostatic pressure, internal surface preparation, fluctuations in daily demand and pipe material grade. INTEC also provided limit state design services for pipeline wall thickness selection using the newly available DnV '96 guidelines. These services have been provided on several other long-distance pipelines, including Amoco King export pipelines and two confidential projects currently in progress.
A common thread in all the long-distance pipelines is the availability and capability of pipelay barges to install these pipelines within the schedule. INTEC has recently worked with EMC (Total Yadana), Allseas (Exxon Diana), PeterGaz (Blue Stream), and Heerema (Amoco King), providing design solutions to suit installation by the selected contractor.
What are the main issues on operation, inspection, maintenance and repair of long distance pipelines? INTEC has recently carried out investigations on the feasibility of pigging 1,000 km and longer pipelines. Several companies have investigated this aspect, including Statoil, who has experience in pigging the 814 km long 'Zeepipe' pipeline from Norway to Belgium. Deepwater repair systems have also been actively pursued, with INTEC taking a lead role on several frontier developments. Rehabilitation of corroded pipe, re-evaluation of cathodic protection performance, and operational issues of pipelines are other areas INTEC is addressing.
Pipelines form a major part of INTEC's services to our clients globally. INTEC offices in Houston, Kuala Lumpur and Delft are all equipped with experienced management and engineering personnel, and can support clients in any part of the world. We foresee that, in the first decade of the 21st Century, long-distance offshore pipelines, shallow and deepwater, shall play an ever-increasing part in transporting the world's hydrocarbons. INTEC is prepared to take on a significant role in realizing this pipe dream! |
| NEW AWARDS THIS PAST QUARTER INCLUDE: | ||
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